Why Use Lap Joint Flanges?

November 12th, 2010

At Chemipetro we manufacture a wide range of pipe fittings and pipe flanges, and it is important that the specifier selects the correct type of fitting for the correct application.

An example of this is a lap joint flange. These consist of a normal circular flange plate with the usual bolting holes. Unlike a weld neck flange, where the central hole is the same size as the pipe and is designed to be welded onto the end of the pipe, the central hole of a lap joint flange is the size of the outside diameter of the pipe, and the flange is designed to slip onto the pipe. To fit the lap joint flange a lap joint stub has to be welded onto the end of the pipe which has a collar to stop the lap joint flange from coming off. So far, apart from a slightly different installation method there would seem to be little difference between the two types of flanges.

However the cost of the lap joint flange together with the lap joint stub is approximately one third higher than a weld neck flange. In addition the pressure holding ability is significantly less than a comparable weld neck flange and its fatigue life is approximately one tenth. So why would you use a lap joint flange?

The answer is flexibility. Like a ring neck flange, the collar can rotate, allowing flange plates to be more easily aligned which is especially useful on large diameter pipes. They are also easy to dismantle so making them suitable for situations which have a high maintenance requirement or need regular inspecting.

A Flange for All Seasons

July 15th, 2010

To the uninitiated a flange is a flange. However to the pipeline designer the use of a particular type of flange for a specific situation is critical. The use of the incorrect type of flange can lead to restrictions is flow rates, turbulence in the flow leading to cavitation and even premature failure. This can be catastrophic if it occurs in the wrong place at the wrong time. Also different types of flanges, although similar in appearance may be used for totally different applications.

A weld neck flange is probably the most common type of flange fitting for connecting two sections of pipe and is particularly used for high pressure installations; it consists of a round plate with the central bore the size of the pipe. They also have a collar which increases in thickness at the base of the plate. They are connected to the pipe by welding the collar end on to the pipe. They are recommended for installations which require a robust pipe joint especially if it is subject to temperature variations.

However there is also a long weld neck flange. Although this is similar in concept is has a considerably longer collar and is used for a completely different application. This type of flange is used where a nozzle is required for a pipe.

We at Chemipetro produce a wide variety of pipe fittings and flanges to ensure that you always have the correct specification of fitting for any specific application.